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Main
UQU Programs
Industrial Engineering

Manufacturing Processes

IE3702
4 hours English

Manufacturing Processes

Manufacturing Processes
CHM2701 Material Science
4 hours One requisite
1 Week 1: Introduction to Manufacturing Processes / Overview of Manufacturing / Importance of Manufacturing in Industry / Classification of Manufacturing Processes / Materials in Manufacturing: Metals, Polymers, Ceramics, and Composites
2 Week 2: Mechanical Properties and Testing of Materials / Stress-Strain Behavior of Materials / Tensile, Compressive, and Shear Testing / Hardness Testing / Impact and Fatigue Testing
3 Week 3: Metal Casting Fundamentals / Solidification of Metals / Sand Casting, Investment Casting, and Die Casting / Casting Defects and Inspection / Casting Design Considerations
4 Week 4: Metal Forming Processes – Rolling and Forging / Principles of Metal Forming / Rolling: Hot and Cold Rolling / Forging: Open-Die and Closed-Die Forging / Defects in Formed Products
5 Week 5: Extrusion and Drawing Processes / Direct and Indirect Extrusion / Wire and Tube Drawing / Applications and Defects in Extrusion and Drawing
6 Week 6: Sheet Metal Forming / Sheet Metal Cutting and Bending / Deep Drawing and Stretch Forming / Dies and Presses in Sheet Metal Processing / Forming Limit Diagrams
7 Week 7: Powder Metallurgy and Rapid Prototyping / Powder Production Methods / Compaction and Sintering / Additive Manufacturing Processes / 3D Printing Technologies and Applications
8 Week 8: Machining Fundamentals and Cutting Tool Materials / Mechanics of Metal Cutting / Cutting Tools and Tool Wear / Cutting Fluids and Lubrication / Machine Tools Overview
9 Week 9: Machining Processes – Turning and Drilling / Lathe Operations (Turning, Facing, Thread Cutting) / Drilling and Boring Operations / Tool Geometry and Chip Formation
10 Week 10: Machining Processes – Milling and Grinding / Milling Operations and Machines / Surface, Cylindrical, and Centerless Grinding / Tool Path and Machining Economics
11 Week 11: Non-Traditional Machining Processes / Electrical Discharge Machining (EDM) / Ultrasonic Machining / Water Jet and Laser Cutting / Applications of Advanced Machining
12 Week 12: Welding and Joining Processes / Fusion Welding (Arc, MIG, TIG, and Laser Welding) / Solid-State Welding (Friction and Ultrasonic Welding) / Soldering, Brazing, and Adhesive Bonding / Welding Defects and Inspection
13 Week 13: Surface Treatments and Coatings / Importance of Surface Engineering / Surface Roughness and Measurement / Coatings: Electroplating, Anodizing, PVD, and CVD / Corrosion Prevention and Wear Resistance
14 Week 14: Automation and Computer-Integrated Manufacturing / CNC Machining and Robotics in Manufacturing / Flexible Manufacturing Systems (FMS) / Industry 4.0 and Smart Manufacturing
15 Week 15: Quality Control and Manufacturing Economics / Statistical Process Control (SPC) / Six Sigma and Lean Manufacturing / Cost Analysis in Manufacturing / Sustainability in Manufacturing
1.1 Mapped to: K1

Explain the principles of various manufacturing processes

Teaching Strategy Lectures & Multimedia Presentations - Case Studies & Industry Examples - Problem-Solving Tutorials
Assessment Methods - Quizzes & Exams (MCQs, short answer, problem-solving) - Class Discussions & Concept Application Tasks
1.2 Mapped to: K2

Apply fundamental mathematical and statistical techniques

Teaching Strategy - Mathematical Modeling Exercises - Simulation-Based Learning (e.g., stress-strain analysis using software) - Interactive Problem-Solving Sessions
Assessment Methods - Homework & Assignments (solving applied problems) - Practical Labs & Reports (material testing experiments)
2.1 Mapped to: S1

Select appropriate manufacturing processes and materials

Teaching Strategy - Case Study Analysis & Group Discussions - Workshops on Material Selection - Comparative Process Evaluation Exercises
Assessment Methods - Process Selection Reports - Case Study Analysis Presentations
2.2 Mapped to: S2

Design and conduct experiments to evaluate material properties and process performance

Teaching Strategy - Hands-on Lab Experiments (e.g., tensile testing, hardness testing) - Data Analysis Workshops - Lab Demonstrations & Guided Practic
Assessment Methods - Lab Reports & Performance Evaluations - Experiment-Based Assessments
2.3 Mapped to: S4

Use modern engineering tools and simulation software

Teaching Strategy - Software Training (e.g., CAD/CAM, CNC, Finite Element Analysis) - Simulation-Based Assignments - Real-World Application Projects
Assessment Methods - Practical Assignments - Project-Based Evaluation (using engineering tools)
2.4 Mapped to: S5

Assess and apply quality control techniques

Teaching Strategy - Six Sigma & Lean Manufacturing Workshops - Root Cause Analysis Case Studies - Industry-Based Quality Control Exercises
Assessment Methods - Quality Control Reports - Problem-Solving Exercises & Peer Reviews
3.1 Mapped to: V1

Demonstrate ethical responsibility in sustainable manufacturing

Teaching Strategy - Ethical Dilemma Debates & Discussions - Sustainability-Focused Research Projects - Case Studies on Environmental Impact
Assessment Methods - Ethics & Sustainability Reflection Papers - Group Presentations on Sustainable Practices
3.2 Mapped to: V2

Communicate technical findings and process recommendations effectively

Teaching Strategy - Technical Report Writing Workshops - Oral Presentations & Peer Reviews - Professional Communication Exercises
Assessment Methods - Written Reports & Research Papers - Oral Presentations with Evaluations
3.3 Mapped to: V3

Work collaboratively in teams to solve complex manufacturing challenges

Teaching Strategy - Team-Based Manufacturing Design Projects - Collaborative Problem-Solving Exercises - Industry Guest Speaker Sessions
Assessment Methods - Group Project Deliverables & Peer Assessments - Teamwork-Based Case Study Reports
3.4 Mapped to: V4

Engage in lifelong learning by researching emerging manufacturing technologies

Teaching Strategy - Self-Directed Research Assignments - Guest Lectures on Industry 4.0 & Advanced Manufacturing - Workshops on Emerging Technologies
Assessment Methods - Technology Review Reports - Innovation Proposal Presentations
Assessment
Weight
Quizzes
10%
Assignments
10%
Group Project
15%
Midterm Exam
25%
Final Exam
40%
Total
100%